Munchkin Gas-Fired Hot Water Boiler Installation Manual Page 7

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6
GAS-FIRED HEATER Installation Manual
PART 2: HOW THE MUNCHKIN CONTENDER OPERATES
(CONT’D)
Inc.) A condensate filter, if required by local
authorities can be made up of lime crystals,
marble or phosphate chips and will neutralize
the condensate. This can be done in the field
by the installer or you may purchase one from
Heat Transfer Products, Inc. (P/N N1100). It is
also very important that the condensate line is
not exposed to freezing temperatures or any
other type of blockage. Plastic tubing should
be the only material used for the condensate
line. Steel, brass, copper or others will be
subject to corrosion or deterioration. A second
vent may be necessary to prevent condensate
line vacuum lock if a long horizontal run is
used. Also, an increase in pipe size may be
necessary to drain properly. Support of the
condensation line may be necessary to avoid
blockage of the condensate flow.
13. Spark ignition
The burner flame is ignited by applying a high
voltage to the system spark electrode. This
causes a spark from electrode to ground.
14. The Vision 1 Optional System
The Vision I System will allow the installing
contractor to take the highly efficient
modulating Munchkin Contender and make it
even more efficient by controlling the
temperature delivered to the central heating
circuits based on the outside temperature. The
Vision I system is also a two temperature
system, one temperature for central heating
and the other temperature to the Super Stor
Ultra Indirect water heater. This allows the user
to increase the temperature supplied to the
Super Stor Ultra Indirect Water Heater to get a
fast recovery by prioritizing the flow at a higher
temperature than may be needed for the
central heating circuits (this will require two
separate circulators). You must follow the
piping, wiring and programming instructions
located in the Vision One section of this
manual. Optional kit consists of the following
Outdoor sensor – 7250P-319
Indirect tank sensor – 7250P-325
F
D
E
C
P
M
S
K
H
L
1
2
3
B
A
BACK VIEW
FRONT VIEW
RIGHT SIDE
VIEW
VIEW
LEFT SIDE
7
Q
N
O
R
8
G
J
EXHAUST VENT CONNECTION
SYSTEM RETURN
4
CONDENSATE CUP/DRAIN ASSEMBLY
5
7
8
SYSTEM RELIEF
GAS LINE CONNECTION
6
COMBUSTION AIR INLET CONNECTION
SYSTEM SUPPLY
1
2
3
ELECTRICAL BOX/CONTROL PANEL
MUNCHKIN CONTENDER HEATER DIMENSIONS AND SPECIFICATIONS
MODEL
NUMBER
BTU/HR
INPUT
LOW
FIRE
BUT/HR
INPUT
HIGH
FIRE
ABCDEFGHJKLMNOPQRS
COMBUSTION AIR
INLET/EXHAUST
VENT
CONNECTION
SIZE
SYSTEM
RELIEF
PIPE SIZE
SYSTEM SUPPLY/
SYSTEM RETURN/
PIPE SIZE
GAS
LINE
CONN.
HEATER
WATER
VOLUME
ENERGY
FACTOR
EF
3
DOE
EFF.
AFUE
1
LOW
WATER
EFF.
LTAAE
2
APPROX.
SHIPPING
WEIGHT
MC50 18,000 50,000 12.50 27.50 7.00 2.75 5.25 9.00 17.25 7.75 5.50 2.75 5.25 5.00 9.00 2.75 4.00 6.50 10.25 4.00 2.00
.75 1.25 .75 .58
.91
92% 98% 71 LBS
MC80 19,000 80,000 12.50 27.50 7.00 2.75 5.25 9.00 17.25 7.75 5.50 2.75 5.25 5.00 9.00 2.75 5.25 6.50 10.25 4.00 2.00
.75 1.25 .75 .67
.93
92% 98% 74 LBS
MC99 44,000 99,000 13.50 27.50 7.00 2.75 6.50 10.25 17.25 7.75 5.50 2.75 5.25 6.00 9.00 2.75 7.75 6.50 11.25 4.00 2.00 .75 1.25 .75 .96
.95
93% 98% 84 LBS
MC120 44,000 120,000 13.50 27.50 7.00 2.75 6.50 10.25 17.25 7.75 5.50 2.75 5.25 6.00 9.00 2.75 7.75 6.50 11.25 4.00 2.00 .75 1.25 .75 .96
.95
92% 98% 84 LBS
1. Tested by Heat Transfer Products to the ANSI/ASHRAE 103
2. Tested by Heat Transfer Products to the ANSI/ASHRAE Standard 103 with 90° return and 110° supply water
3. Tested by Heat Transfer Products to the 10 CFR 430.23 2005
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